Welding Capabilities

Welding is central to NCMC, we've taken big strides in expanding our capabilities and like in all aspects of our business we continue to improve. We started with  302 Dimension and a 250DX and that's all we had, two solid machines. But we needed range for big projects, so we found ourselves a boom welder. Then we needed a machine that specialized in thin gauge materials so in came the 350P, and then a new welding shop needed a new 350LX and another 452 Deltaweld boom welder for that area. And when we're decided we needed a dedicated aluminum MIG welder the 350P got a load out. We're always expanding our knowledge trying to find the best way forward.

MIG/Flux: Miller Dimension 302 - Series 70 Dual Wirefeeder
               Millermatic 350P Pulse MIG - Inverter - Internal Wirefeeder
               Miller Deltaweld 452 - Overhead Boom - Dual Wirefeeder x 2
               Miller Deltaweld 652 - Watercooled Gun - Dual Wirefeeder
               Lincoln Weld-Pak 125 - Arc Welder - Internal Wire Feed

TIG/Stick: Miller Syncrowave 250DX
                Miller Syncrowave 350LX

Spot: Miller 220V - 90 amps - Portable

Portable: Miller Bobcat 250 Engine Welder 9,500 watts continuous

We've got the right machine for the job, whether it's stainless steel, carbon steel, aluminum, or even some of the trickier stuff like castings or copper.  

Powder Coating Capabilities

Powder coating capabilities sound quite simple if you read them on someone website their conveyor is this x that x this and their oven is such and such by such. And a then mention a fee for color change. But that's what they've got, and if you read my fabrication capabilities section you'll note I said something about what we have is what we can do. Well that's only partly true, because you can have a shop full of tools and no clue what to actually do with them. We've got experiance. We started powder coating out of a kitchen oven. Then a 4x4x6 oven. Our booth was a wood shack with a box fan in the window, we applied complicated 5 coat processes with a cheap hotcoat gun from Eastwood (Good unit btw) We've graduated to a big batch oven, a 25hp cross draft filtered booth, and a Gema powder coating unit. State of the art technology in the hands of guys who've made do with much less. 

Oven Size: 22 x 20 x 10'

Booth Size: 18 x 16 x 10'

Powder Coating: Gema Optistar

Quality Control: Defelsko PosiTest
                        Defelsko PosiTector PC
                        
I can't harp on it enough, but fact is we're professionals. Quality equipment in the hands of people who know what they're talking about.
                   

Fabrication Capabilities

When someone asks what Naylors Custom Metal Cutting does, my short answer is "We make things out of metal, and then we powder coat them" if they have anymore questions I'll get into specifics and start rattling off our machines, because our equipment is what we can do. And if they know what we have, and what we can do they have a sense of who exactly we are. All of our equipment is 3 phase

Saws: Scotchman Mitreing Coldsaw
            HE&M autofeed bandsaw w/ 10" vise
          Grob verticle bandsaw
          DoAll verticle bandsaw
          Milwaukee portable bandsaw

Drills: 1.5hp Walker Turner
          .5hp Rockwell 
          1.5 Wilton (9 speed settings)
          3 bench top Daytons (equipped with tapomatics)
          2.2hp Abarboga Maskinger (autofeed)

Mills: 1.5hp Bridgeport verticle mill
         1.5hp Bridgeport verticle mill (powered x-axis w/ digital read out)

Lathes: Pratt & Whitney 38" bed 9" swing
            LeBlond: 34" bed 8" swing
            Hershel & Schnell 24" bed 7" swing

Bending: 60 Ton Wysong CNC Brake Press

Rolling: Simasv Hydralic Ring Roller

Misc: .5" - 3" Pipe notcher
         2 Pedestal belt sanders
         .5hp State spindle sander
         Boyar & Shultz surface grinder
         Hammond "Carbide Finisher" sharpener

There's more and I know I'm missing some stuff but what this says about us is versatility. We've collected the equipment to make our fabrication shop run properly by having the right tool for the job. 
       

Abrasive Blasting Capabilities

We're always on the lookout for good deals on Sand Blasting equipment. Abrasive blasting is essential to our powder coating process, and is truly the best metal cleaning process for it; because of the rough surface it leaves behind. So we take our equipment seriously. Our equipment is as follows

Room size: 22 x 18 x 12ft
Door size: 10 x 10 x 9ft
Compressors: 15hp IngersollRand & 25hp Clancy
Dust Collection: 15hp Sternvent Baghouse
Reclaim System: 35g Empire Baghouse
PPE: Nova 3 Helmet & Bullard air pump (Air-conditioned)

We run our blaster with a 2.5" hose with interchangeable nozzles, an electric controller, a Western Technologies switch, and a Western Technology blast light. In sandblasting good vision, comfort, and ease of use is everything, and that's what we believe we've accomplished in our system and we'll continue to improve.